What's an Uli knife??

I know it's been a while but its been cold out in that garage and I haven't done much. What I did do, I did at Christmas. I made three Uli knives for my sisters and my wife. What is an Uli knife? Well I grew up with my mom having one, we called it the chopper and I thought that it was a fixture of american kitchens same as a can opener. Little did I know that out side Oregon and Alaska they are not all that well known. Well read on to see a step by step of making an Uli knife...Or any knife really since its pretty much the same cept the details.

Step 1. Clean up your work space-OK good enough on to step two!

Step 2. Select an assistant

Step 3. Find some steel. This is an industrial saw blade.






Step 4. Rough cut. I use a 4 1/2 inch angle grinder with a cut off wheel.

Step 5. Refine. Now the inside of a curve is about fifty times harder to cut then the outside of the curve because you run out of space. I found the best way is to just start taking triangle chunks out thusly.

And thusly

And when you get it down to where it looks like a country girls teeth you are ready for step 6.

Step 6. take all the rough stuff off

Step 7. Throw the remainng core of your old saw blade ninja star style!

*note, this step should be skiped if you have a cranky wife..sheesh!

Step 7. drill holes for brass pins

Now for the handle. Step1. Find a log

This is a hunk of Myrtle wood that a friend of mine hooked me up with. Doesn't look to spectacular here but just wait till you slick it up and put some oil on it! It practical glows.

Step2. reduce to more managable porportions.

Step 3. rough cut.

Step 4. little work with a router.

Steps 5, 6, & 7 Sand, drill and epoxy your blade in.

Step 8. Make pretty!

Aint she a bute?

Throw it in a bowl for your sis!

Look how prett that wood turned out! Now to get this finish I sanded and oiled it and then finished with superglue which I rubbed on with my finger and then buffed with super fine steel wool.

Money Shot!

Here is another one I made for a coworker diffrent style same idea.

Spring Steel and Coca-bolo

A no knife Blog! (hey, I still have kids you know?)

Look at what a good artist Nathan is becoming! He recently went to the Zoo and drew pictures of his favorite animals.

This first one is a little Arabian wild cat.

This guy here is a turkey.

This one is my favorite. Is that not the best elaphant ever? I mean most kids when they start drawing either do side views of front views. I love how he did an angle.



This one is a Monkey. He spelled it out in case we needed help..... He spells bout good as his dad.

This ones a Hippo.
And this one?...... Duh, its me. See the muscles?



And here my other little scrapper who is also cool as can be. His school recently had a contest for designing an anti-drug T' shirt. Brian was worried cause he doesn't think he draws well. Silvia asked him what he could draw and he said stick figures. Hey presto!! The winning shirt for the school district; over three thousand contestants and Brian is the big winner. Here he is wearing his winning shirt. "I've got better things to do than drugs"

What a couple of cool kids!!

FORGE .0

I upgraded the forge! It was still working just fine but kind of lacked in the awe inspiring power department. Luckily my Buddy at work is also a fan of awe inspiring power and when his in laws were installing a new furnace, saw that the old blower motor was right up my alley.

Here is my old blower. Its an old vacuum cleaner and has a one inch hose. Compare with a furnace blower which is used to circulate air through an entire house and has a four inch outlet! I think you will agree it is a favorable comparison.

Here is a side by side comparison with old tired motor on the bottom left. And new sweet motor dominating center stage.

I will admit I still have a few unanswered questions (it started to rain before I could fire her up) For example; how much air pressure does it take to levitate red hot coals? Is liquid nail flammable? Is my new motor to close to my 1800 F furnace? Luckily I have the gift of not worrying about troublesome questions like these.

I have always been a try-it-out-and -see kind of guy.

Cudos to the Sumerians

Wow! I just got done making a knife (huge surprise, I know) but this time I did some honest to gally blacksmithing! I had read about railroad spike knives and have been hankering to do one for a long time. I had even acquired a railroad spike but alas, I had no anvil. Well one of my buddies hooked me up with an anvil on an extended borrow basis and I thought I would give it a whirl.


Well believe it or not Blacksmithing is hard! I know, I know those of you that know me are aware of the tremendous power I can muster in my little chicken arms and are probably thinking, "you mean hard for mere mortals, surely?" ....No hard for me too.


I do not know who it was who first thought to take a piece of hot metal and pound the crap out of it with a rock or something; but it is a good thing it was not me! I would have been like, "Hey Gilgamesh, you know that idea I had about pounding that hot metal with a big ass rock? Yah, it didn't work." Who knows, I could have set mankind back thousands of years!



Luckily when I started this project, I knew that it was possible in theory to shape hot metal with a big hammer. So I didn't let all my early doubts and draw backs phase me to bad. Still if any of you thought hot steel is kind of taffy like, well taffy like it aint! It is more like real tough hard supper, supper, supper hot stuff that you can flatten by just the tinniest of margins even with a humongous hammer and a mighty swing. Even this marginal malleability last only for about ten swings and then you have to throw it back on the forge again.


Well I think the old time forgers probably shaped there blades almost entirely with their hammers (suckers!) I have modern technology on my side luckily and as soon as I had a vaguely blade like shape (and when I say vaguely blade like, I mean it was longer that it was wide and thinner on one side then on the other) I pulled it of the anvil and angle grinded the crap out of it!!

Yessir, I bet that chunk of steel thought it was pretty tough until my buddy Ryobi taught him a thing or two. Well anyway here is the finished project for your review.



This shows it right out of a Temper cycle. The colors are an oxide that forms at heat. The colors can tell you how hot it got and approximately how hard it will be. This is "brownish purple" which means about 500 degrees and a rockwell hardness of about 60. They (various sources) say 62 is good for little knives but to brittle for big knives and for big ones you should shoot for 58. This knife being mediumish I shot for 60. Or rather it turned out about 60 and I was satisfied.



Here it is all cleaned up.

Here is a closer look at the handle.

And here it is with a better looking model. You would be surprised how expensive good looking models are for your merchandise. Luckily I am sleeping with his mother so I got him for some ice cream!

I didn't torch myself but look anyway!

So it seems I have to set myself on fire to get some comments on my blog. A handy trick I will keep in mind should it be needed in the future. However I have made some knives that I am pretty proud of and I thought I'd let you all take a look.

This knife is made of a ferrier file and pieces of Oak venear that I dyed diffrent colors and then glued together. I gave it to Pat for his B-day. I made one other knife like this too but it was thinner and shaped a bit diffrent. It turned out pretty good too but I didn't get any pictures before I gave it away.

This pair of knives are made out of the same ferrier rasp and one has elkhorn and one buck horn. I gave one to one of my buddies who is on the Sniper team with me and one to a nice dispatcher. Almost a shame to break them up.

This little guy is almost an after thought to a larger knife I am making. He is just the last couple of inches from the rasp after the larger rough was cut. It has a Birds eye Maple burl handle and I only hope the bigger knife turns out as well.

Aint she cute?

I might have gone too far.

My new hobby which is tons of fun for me has been quite the hassle for Silvia. I thought that the cost was going to kill her and therefore it. I mean when I started I was buying fifteen dollar files every knife + abrasives + wood +Stain+ miscellaneous expenses+ more miscellaneous expenses.

Since those first couple knives though, I have kept the over head down by trading finished knives for raw materials. (I still pay a lot) but its not ridiculous like before.


I next thought that the time I spent on it would get her goat and kill my hobby. I was kidding myself of course. I think she is glad to get me out of her house making a mess and into the garage making a mess.



I might have finally gone to far though....... I set myself on fire. Don't be to surprised I foresaw the possibility in one of my earlier posts I think. Setting yourself on fire is about as scary as I thought it might be. (you don't even think of stop, drop and roll) Let me walk you through the thought process.........



"Wow my side sure is hot? Wait a second that is WAY to hot! WHOA my shirt is on fire! I need to beat out the flames! OUCH!! beating out the flames pushes the fire onto my side. I need to grab my shirt and pull it away from my body! OWWWW that hurts my hands!! I need to take my shirt OFF! No! bad idea dragging my burning shirt across my face and hair. Maybe I should yell for Silvia! No she'll make fun of me (funny the things you think of) oh good its starting to go out, oh good its out........Silvia is going to be mad.



Now this all took about three seconds to happen and five minutes to type which shows how fast your brain can go. Let me show you a pic montage of the actual events!!







Look at all that safety equipment! How could this have happened??



Now this isn't the first time that I have been hurt. I'm kindof a klutz and knives are sharp. Here is my first picture worthy ouch. I was sharpening a knife and whacked the back of my knuckle. It wasn't very deep but it bled like a son of a gun. Anyway no big deal.

Here is my next ouch. This one was bad and I didn't have time to grab a camera until after the Doc cleaned it up. I was drilling a hole through a knife handle and the drill caught and spun the knife like a razor sharp helicopter blade right through my thumb!! Gross huh? The Doc said that it missed the tendon and something called a joint capsule. The Doc said either one of those things would have been bad news.

Oh well I guess you got to go some kind of way, better a red hot shard of metal to the base of the skull then dying of old age, right?

Just kidding, I'm actually getting a lot better and safer at this. Unfortunately the learning curve is kind of dangerous. I now have a drill press so I don't have to hand drill any more plus I clamp stuff down, I no longer sharpen knives while sleep deprived, and I guess I'll probably be a little more cognisant of flying sparks from now on. Well I have had my blog break and now it is back to the grind, which isn't just a figure of speech.